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A638 Wakefield Road Rocknetting at Dewsbury, West Yorkshire
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Weldgrip Gripforce ® Rockbolts, Drilling Machines, Drill Steels and PVC Coated Steel Mesh

Case Study Project Info
Project Title A638 Wakefield Road Rocknetting at Dewsbury, West Yorkshire
Client Kirklees Metropolitan Council
Main Contractor Total Access [UK] Ltd
Featured Products Weldgrip Gripforce ® Rockbolts, Weldgrip Drilling Machines,
Weldgrip Drill Steels, Weldgrip PVC Coated Steel Mesh

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The Dewsbury rock netting project was a Kirklees Metropolitan Council scheme to protect the safety of pedestrians and motorists from the possibility of rock fall on to the A638, Wakefield Road, near Dewsbury town center.

The area protected was a rock cutting of approximately 10 metres vertical height, above an existing 3 metre high retaining wall. The rock slope above the retaining wall was secured by Weldgrip PVC coated mesh and Gripforce ® Rockbolts. Two areas were netted, one approximately 100 metres and a 50 metre length, joining into an existing area which had been netted previously.

Loose vegetation was removed from the slope, with care taken not to disturb any plant and tree root systems. Galvanised and PVC coated welded steel mesh with an aperture size of 75 x 75mm was used to secure the rock slope. The rolls of mesh were laid from the top of the slope, overlapping adjacent sections by 225mm. These were joined together by stainless steel clips, using a compressed air clipping gun.

Weldgrip Turmag compressed air drilling machines and hollow turbine scroll drill steels, with twin wing bits, were used to drill the 32mm diameter rockbolt holes. An air flush method of drilling was employed.

Weldgrip 25mm diameter Gripforce ® Rockbolts were used to secure the netting. The 2.5m long bolts were placed at 3 metre centres along the top and bottom of the slope. Shorter 1.5m long bolts were used as required, to secure the mesh between the two rows. The rockbolts were installed into two 800mm long polyester resin slow set capsules. To ensure the resin was mixed correctly, the rockbolts were spun through the capsules to the back of the hole.

A stainless steel rope was secured along the top and bottom rows to tension the mesh. All the work carried out on the slope was by rope access. On site pull test were done to test the bond strength between the rock/resin interface. Tests were made on bolts installed at the top of the slope to 40kN of load.

A scaffold was erected from the footpath to 1 metre above the top of the existing wall, as a temporary safety fence whilst work was carried out. The PVC coated mesh was secured by tightening the nuts onto 150mm diameter end plate assemblies.

 

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